Showing posts with label pile. Show all posts
Showing posts with label pile. Show all posts

Friday, November 4, 2011

Capping the 9th Pile - Monsoon Excitement!

unloading the pre-mixed concrete on to wheel-barrows

2nd November, 2011: The concrete delivery truck never arrives on time. The monsoon rains on the other hand, almost always do. So when the truck finally arrived at 4.15pm last Wednesday, the workers exploded into a frenzy, releasing the humid afternoon's accumulated anxieties and tensions as they raced against time to fill the pile-cap with wheel-barrow after wheel-barrow of concrete.

The pile was capped in 30 minutes, just in time before the first drops were felt. Hurrah!!

Quickly! Quickly! Racing to cap the piles before the rains arrived

Storm clouds gathering. Arrive it did. As expected.

Wednesday, October 26, 2011

Ground Beams

Laying of ground-beams are underway. As of today, the ground-beams for the kitchen/toilet area at the back of the house have been laid.

ground-beams for the toilets & kitchen area

Ground-beams function as connectors between pile-caps. (and pile-caps are concrete blocks that sit on top of the piles) In a site where the ground is soft, there is a high risk of uneven settlement amongst the pile-caps. So, what the ground-beams do is that they "tie" the caps together to stabilize the foundation and minimize uneven settling. The workers are currently laying the beams in the studio/gallery section
.

moulding for the ground-beam in the studio area, waiting to be filled with concrete

Look at how high the water-table level is - sitting just below the pile-caps. After a recent bout of monsoon rains, the water level rose up to about a foot and a half below floor level. You can gauge the water level from the ground-beam at the back section. It looked like this:-

after the rain

Tuesday, October 18, 2011

Bakau Rules the Day

the architect's vision

Originally, the 3-storey extension at the back of the house was to sit on a foundation of concrete piles. But we switched to using bakau piles after discovering there was only one piling contractor in all of Malaysia with equipment compact enough to enter the site. He was going to charge me over 3x the normal mobilisation cost, probably because he had a monopoly on the market. I wasn't about to spend the amount he wanted, which was almost a quarter of my budget. S
o, bakau piles it had to be.

bakau standing by

It turns out that bakau wood is an extremely suitable piling material for the soil conditions at Malay Street, and has been traditionally used in the area as a material for laying building foundations. As the area was reclaimed from what was originally a swamp, the water table is very high. This allowed the piles to be perpetually immersed in water - a pre-requisite condition for ensuring bakau - or mangrove - doesn't rot. Also, the 'soil', being composed of marine clay made it easy to drive the piles in using only a backhoe.

the backhoe, ready to go

I learned that bakau piles are called "friction piles" because the piles are suspended in the clay by friction between the pile and the surrounding clay - rather than resting on rock or a hard surface at the bottom. Its as if the clay were gripping the piles like a hand would.

bakau piles for one column, ready for capping

This would work out well. Except that the weight of the building had to be reduced. So, we scrapped the green roof and changed the concrete stairs at the back to one of steel.

pouring concrete to cap the pile